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Plastic Processes

 

• Thermoforming

  • Rotary and single station vacuum & pressure forming
  • Max impression 5’x10’ with a 40" draw
  • Ability to form commodity and engineered resins up to .450" thick
  • CNC trimming including 3 and 5 axis
  • Numerous secondary operations performed
  • Warehousing and JIT deliveries
    

 

• Injection Molding

  • 80-1,000 Ton machines
  • Silo storage of raw material of 240,000 lbs.
  • Sister company is one of the largest tool shops in the Midwest
  • Design assistance available utilizing the latest in CAD/CAM
  • Experience running all the resin families including high temperature and engineered grade resins
  • Warehousing and JIT deliveries
  • Short run/prototype tooling in one week
  • Short run production (10-10,000 pcs)

    

 

• Rotational Molding

  • Maximum part size is 115" spherical
  • CNC trimming
  • Ability to co-design or assist in design refinement utilizing PRO-E
  • Several North American manufacturing facilities
  • Warehousing and JIT deliveries
    

 

• Fiberglass Molding
  • Hand lay-up/spray-up, RTM, light RTM, and RIM
  • Wide spectrum of materials including polyesters, vinylesters (including fire retardant, smoke and toxicity), urethanes, and hybrid resin systems
  • In house design assistance and structural composite engineering
  • 5 axis CNC trimming
  • Warehousing and JIT deliveries
    

 

• Blow Molding
  • Ability to mold small container type parts to very large parts
  • Use of all the blow molding resins
  • Insert molding, internal thread molding
  • Product assembly and packaging
  • Warehousing and JIT deliveries
    

 

• Plastic Extrusions

  • Tubing up to 6" diameter and profile shapes up to 7" w/ a .250" wall thickness
  • Co-extrusion of dual durometers
  • Use of both rigid and flexiable materials
  • Secondary operations
  • Warehousing and JIT deliveries
    

 

• Structural Foam

  • Multi-station molding
  • In house painting and assembly
  • Four 150,000 lb raw material silos
  • In house tool shop which is fully equipped for design, build, repair and scheduled maintence
  • Warehousing and JIT deliveries
    

 

• UHMWPE

  • Boards, bars, angles and solid rod
  • 4.2 million molecular weight minimum
  • Custom profile extrusions and CNC fabrications
    

 

• RIM
  • Large structure parts with variation in wall thickness
  • Material and insert encapsulation
  • Fast tool times with multiple materials passing flame requirements and shielding
  • Parts painted and value added assembly